Phase I EgyptAir's Specific Training Modules
Teclmical Procedure Manua
- General, Why TPM, AOC Requirements
- Technical Management and Quality System.
- Personnel Qualification and Training.
Contents of MS Certification and Operation Specification
- MS Technic:al Capabilities and Facilitie·s
- MS Technical Document Control
- Inspection (Quality Control)
- Continuous Analysis and SurVeillance Program
- Quality Records
- Maintenance Reliability Program
- Tools Test and Measuring Equipment
- Identification and Tractability
- Deferral of Discrepancy and Follow up
- Short Term Escalation Program
- Repeated Discrepancy Management
- Non Conformity and Corrective Action
- Planning
- Procurement and Material Management
- Engineering
- Shop and Ramp Proces$ Control
- Material Management
- Safety Program
- ETOPS Program
Field Trip 1 (Quality Records)
Field Trip 2 (Engineering)-"
Field Trip 3 (Hanger Maintenance)
Field Trip 4 (Shop Maintenance)
Exam I
Phase II Aeronautical Engineers Specific Training Modules
Aviation-Regulations
- Introduction (ICAO & lATA).
- Introdu'ction to ECARS:
- Air Worthiness Certification
- General Definitions and Abbreviations
- Noise Certification
- Air Worthiness Direction.
- Nationality and Registration Marks.
- Maintenance, Preventive Maintenance and Alternation
- Certification: Airmen Other Flight Crewmembers.
- Certification and Operation: Air-Carriers and Taxi Operators
- Approyed Maintenance Organization and Repair Stations.
- General Operating and Flight Rules
- Standard Instrument Approach Procedures.
- Transport ofDangerous Goods.
- Exam 2
Inspection Procedure
- Aircraft Materials
- Heat Treatment.
- Corrosion Protection.
- Fasteners.
- Control Cables
- Tubing.
- Welding
- Non-Destructive test
- Airframe Structure.
- Structure Repair.
Field Trip 2
- Unit shop.
- Engine shop.
- Electric/ElectroniG/Instruments/ Avionics/ ATEC.
- Stores.
Exam 3 General Aeronautical Subjects
- Aerodynamics
- Jet Engines Performance
- Jet Aircraft Performance Fundamentals
- Weight and Balance
- Digital Techniques
- Exam4
Airframe Structure and Landing Gear Aircraft Structure
- Light Alloys, Iron and Steel
- Recognition and General Characteristics ofMetals Used
- Identification of Corrosion
- Corrosion Treatment During Repair
- Commonly Used Fasteners and Joint Methods
- Honey Comb
- Reinforced Plastic I Epoxy Materials -Applications
- Floors
- Seats
.Crew
.Passenger
.Crash" Situation
- Main Structure - Fuselage I Wing
- Stressed Skin - Diagrams and Longerons
- Integral Fuel Tank
- Load Paths
Aircraft Structure (Con't)
- Empennage
- Windows, Doors and Hatches
- Fails-Safe Application
- Fatigue Effects and Control
- Bonded Type Construction
- Sealing Compounds
- Maintenance Programs - Structural Surveys
- NDT Programs
- Large Aircraft Paint and Protective Finishing
- Processes
- Venting and Draining - Sound Proofing
Landing Gear:
- Wheels, Tyres, Shock Absorbers, Castering, Steering Methods
- Multiple Axle and Wheels
- Simple Hydraulic Brakes
.Master cylinder to wheel
.Brake unit
- Brake Disks and Calipers
- Main and Alternate Brake Provision
- Landing and Braking Energy Conversion
- Bogey Beams
- Door Sequencing
- Anti-skid System
. Electronic and mechanical
. Aquaplaning
- Landing Gear Unsafe Protection
- Alternate Lowering
- A/eight ON I Weight OFF sensing
- Fire Protection
- Powered Steering, Retraction, Self Centering
- Auto Braking
FTDl Exam 5 Aircraft Systems Hydraulic
- Simple Systems
.Powered pump
.Reverse selection
.Pressure relief
.Pressure regulation
.LP and HP filters
- Types of Pumps
- Control and Indication Methods
- Variable Delivery Systems
- Accumulator J Cut-out dependent systems
- Pressure J Volume Control
- Fire-Resistant Fluids, Temperature, Contamination,Compatibility.
- Pressurized Reservoirs
- Multiple System Provision
- Alternate Systems - RAT J Hydraulic Motors
- Electrically Powered and Air Driven Systems
- Leak Protection System
.System isolation
."Fused" systems
.Priority control
- Internal Leakage
.Cause and effect
.Acceptability
- Flight Controls
.Aileron, Elevator, Rudder
.Operating Systems and Surfaces - Manually Operated
.Trim Operating Systems and Surfaces - Manual and Electric
.Flap Systems
- Electrical
- Hydraulic
- Pneumatic
- Manual
Flight Controls (Con't)
- Asymmetric Protection
- Slat Systems - Automatic and Manual
- Hydraulic
- Tab Systems
.Trim
.Balance
.Servo
.Anti-servo
.Anti-balance
.Spring servo
- Stall Sensing and Warning- Simple System, e.g., Vane or Read Types
- Basic Auto Pilots - Simple Systems
- Inputs into Main Controls
.Function testing
. Attitude
. Heading and Height sensing
- Powered Controls
- Spoilers, Air/Speed brake, Lift Dump
- Lift Augmentation
- Ailerons droop
- Slats
- Flaps
- Flap Operating Systems- Large Transport Aircraft
- Flap Asymmetric and Alternate Operation
- Stall Sensing - Stick Shake
- Stick Push I Nudge
- Electronic Control Systems
FTD2 Toilets, Water and Waste, Galley Services
- Toilets, Servicing Provisions
- Toilets Flushing Systems - Pump Overheat Protection
- Water
.washing
.Hot/cold
.Potable
Ice and Rain Protection
- Main Plane / Tail Hot Anti-ice Systems
- Control and Indication
- Leak / Overheat - Detection / Protection
- Ice Protection
- Rain Repellent
- Wind screen Wipers
- Laminated Wind Screen Heating
- Waste Water Discharge
- Pitot I Static Sensors
Air Conditioning
- Cabin Blower I Bleed Air Supply
- Heat Exchangers .
- Cold Air Units I Air Cycle Machines
- Vapor Cycle Systems
- Humidity Control Systems
- Mass, Flow, Pressure and Temperature Control and Indication
- Leakage Detection and Protection
- Ventilation Requirements
- Passenger Service Unit Air Supply
- Water Extraction
- Re-circulation
FTD 3 Safety Equipment
- Fire Extinguishers - Hand
- Life Jackets
- Life Rafts
- Seat Belts I Harness -Passenger I Crew
- Slides, Rafts, Dinghies
- Loud Hailers
- Survival Equipment
- Portable Oxygen
- Smoke Masks I Hoods
- Notices I Placards
Oxygen System
- Bottle Storage, Distribution Regulation
- Masks - Passenger 1 Crew
- Safety Features and Requirements
- Drop-out Oxygen
- Chemical Systems
- Therapeutic Provisions
- Bottle Checks and Precautions
Pressurization System
- Outflow Control
.Electric
.Electronic
.Pneumatic
- Maximum Differential and Negative Pressure ControlCabin Altitude and Rate of Change
- Emergency Dump and Manual Control
- Ditching
- Cabin Altitude Warning
- Entrance I Access I Baggage Door Sealing and Locking
- Indication and Warning
Ground Handling Systems
- Jacking, Trestling, Slinging, Towing and Tie Down
- Servicing Activities
- Storage
- Painting·
.Protective finish
.External markings
- Weighing and Center of Gravity Determination, Weighing Report
Aircraft Fuel System
- Aircraft fuel tanks.
- Refueling, De-fueling and Venting.
- Cross feed, Dumping and Scavenging.
- Fuel tank selector valves.
- Low pressure valves.
- High pressure valves.
Aircraft Fuel System (Con't)
- Turbine fuels.
- Pipelines and couplings.
- Fuel system in pressurized areas.
- Quantity Indication.
- Leak assessment.
- Filters.
- Heaters.
- Draining.
FTD 4 Exam 6 Aircraft Engines Basic Mechanics
- Introduction
- Principles of jet propulsion
- Methods of jet propulsion
Working cycles and Airflow
- Introduction
- Working cycle
- The relation between pressure, volume and temperature
- Changes in velocity and pressure
- Airflow
Compressors
- introduction
- Centrifugal flow compressor
.Principles of operation
.Construction
.Impellers
.Diffusers
- Axial flow compressor
.Principles of operation
.Construction
.Rotors
.Rotors blades
.Stator vanes
- Operating conditions
- Airflow control
- Materials
- Balancing
Combustion Chambers
- Introduction
- Combustion process
- Fuel supply
- Types of C. C.
- Combustion chamber performance
- Materials
Turbines
- Introduction
- Energy transfer from gas flow to turbine
- Construction
.Nozzle guide vanes
.Turbine discs
.Turbine blades
.Contra-rotating turbines
.Dual alloy discs
- Compressor-turbine matching
- Materials
.Nozzle guide vanes
.Turbine discs
.Turbine blades
- Balancing
Exhaust System
- Introduction
- Exhaust gas flow
- Construction and materials
Accessory Drjves
- Introduction
- Gear boxes and drives
- Construction and materials
Lubrication
- Introduction
- Lubricating systems
- Oil system components
- Lubricating oils
Internal Air System
- Introduction
- Cooling
.Turbine cooling
.Bearing chamber cooling
.Accessory cooling
- Internal Air System (Con't)
- Sealing
.Labyrinth seals
.Ring seals
.Hydraulic seals
.Carbon seals
.Brush seals
.Hot gas ingestion
- Control ofbearing loads
- Surge protection
- Aircraft services
Fuel System
- Introduction
- Manual and automatic control
- Fuel control systems
- Electronic engine control
- Low pressure fuel system
- Fuel pumps
- Fuel spray nozzles
- Fuel heating
- Effect of a change of fuel
Starting and Ignition
- Introduction
- Methods of starting
- Ignition
- Re-lighting
Fire Protection
- Introduction
- Prevention of engine fire ignition (external cooling and ventilation)
- Fire detection
- Fire extinguishing
- Engine overheat detection
Ice Prote~tion
- Introduct1on
- Hot air system
- Electrical system
Control and instrumentation
- Introduction
- Controls
- Instromentation
.Engine thrust
.Engine speed
.Engine torque
.Turbine gas temperature
.temperature
.Oil pressure
.Fuel temperature and pressure
.Fuel flow
.Vibration
.Warning system
Thrust Reversal
- Introduction
- Principles of operation
- Construction and materials
Noise Suppression
- Introduction
- Engine noise
- Methods of suppressing noise
- Construction and materials
Power Plant Installation
- Introduction
- Power plant location
- Air intake
- Engine and jet pipe
- Mountings
- Accessories
- Cowlings
Auxiliary Power Units
- Introduction
- APU systems
- Fire protection
- Mountings
Maintenance
- Introduction
- On wing maintenance
.Scheduled maintenance
.Unscheduled maintenance
.Condition monitoring
.Maintenance precautions
.Trouble shooting
.Adjustments
.Engine preservation
.Ground testing
FTD 5
Exam 7
